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Manufacturing · OPIA ECO

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Upcoming trade fair

Meet us at MEDICA 2026

16–19 November · Messe Düsseldorf. Let's talk about Q0 BIO, Q0 ECO and our specialist brands at our stand.

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Manufacturing

From sample to series, under one roof

From material development to packing, we plan and run a product's journey at our facility in Türkiye.

Facility tour

A fabric's journey through our facility

Step through the doors of our manufacturing facility. Together, let's follow every stop a material makes, from sample to shipment.

Skip the tour

  1. 01R&D and sampling

    It all begins with a sample

    Natural fibre, Lyocell, recycled PET microfilament and bio-based layers meet in the lab. The right structure for each need is first sought in a small sample.

  2. 02Cutting

    Measured to the millimetre

    The approved sample becomes a pattern for its product family. The fabric is cut so that every piece comes out the same size.

  3. 03Joining

    By needle or by vibration

    Depending on the product, pieces are joined by stitching or ultrasonic bonding. With ultrasonic bonding, there is no thread and no needle holes: the seam is fused by the heat of vibration.

  4. 04Lamination and printing

    Function, layer by layer

    Layers are laminated together according to the function required. Colour, pattern and brand are carried onto the surface by printing.

  5. 05Folding and packing

    Ready to use, counted and labelled

    Each product is folded, counted and packed. Labels, language and packaging are prepared for the market it is headed to.

  6. 06Quality control

    The same questions for every batch

    Tensile and breaking strength, liquid absorption capacity, friction and final product checks are carried out in-house. Tests that require documentation are run at independent laboratories, according to their scope.

  7. 07Shipment

    From Türkiye to the world

    Products set out by land and sea via the ports of İskenderun and Mersin. In 2026, we shipped products to eight countries, from Europe to the Middle East.

Scale

Key figures for our manufacturing facility in Türkiye.

  • ≈ 5,000 m²

    Site area

  • ≈ 3,500 m²

    Indoor area

  • 5.3 million

    Total monthly production capacity, units

  • 8

    Countries we shipped to in 2026

Company statement. Areas are approximate; capacity is the total across all product groups, and the actual product mix depends on the order plan.

Our capabilities

  • 01

    R&D and material development

    Choosing materials and builds suited to the intended use; trialling new combinations.

  • 02

    Prototypes and samples

    Samples you can hold in your hands before you decide.

  • 03

    Cutting, sewing and assembly

    Turning the design into accurately sized parts and a finished product.

  • 04

    Lamination and printing

    Layered builds, and brand or use information applied to the product.

  • 05

    Folding and packing

    Folding, counting and packaging suited to the point of use.

  • 06

    Quality control

    Checks per sample and per product; external laboratory tests where needed.

How does a project progress?

  1. 01

    Clarifying the need

    We discuss the sector, product type, quantity range and target timeline.

  2. 02

    Material and build

    The appropriate route (Q0 BIO or Q0 ECO), build and customisations are defined.

  3. 03

    Sample

    The chosen build is produced as a sample and sent to you.

  4. 04

    Approval and testing

    The sample is evaluated; the required tests and documents are planned with their scope.

  5. 05

    Series production

    The production plan and lead time are confirmed based on the approved sample.

  6. 06

    Packing and shipment

    The product is prepared for shipment with the agreed packaging and label.

Customisation options

In OEM and private label projects, the following dimensions are assessed together.

  • Size
  • Fabric weight (GSM)
  • Colour and pattern
  • Packaging
  • Language
  • Label
  • Brand

Not every option may be possible for every product; feasibility is assessed per product and per project.

Let's prepare your request together

Complementary solutions

Alongside the fabric, the accessory and packaging components that complete the product can also be planned as part of the project.

Accessories

  • Buttons
  • Snap fasteners
  • Hook-and-loop
  • Zips
  • Rib knit
  • Thread
  • Labels

Packaging

  • Cartons
  • Film
  • Stretch film
  • Printing
  • Bags

Sourcing and suitability of components are assessed separately for each project.

What determines lead time?

Lead time is agreed together at the quotation stage, based on the following factors.

  • Raw material supply
  • Sample approval
  • Packaging and printing
  • Conformity and, where applicable, sterilisation processes
  • Order quantity

Ways of working

OEM and private label
The product, under your brand and in your packaging.
Distribution
Representation of our brands in your region.
Export
Language, label and document planning suited to the target market.
Projects and tenders
Quotation and samples according to the institution's specification.
Request for quotation (RFQ)
Pricing for a defined product and quantity.

Our approach to quality

We carry out quality work at sample and product level. A document is shared with the scope it actually covers — the product, the method and the period; a company-level document does not on its own demonstrate the performance of a product.

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Let's assess your project together

Share your need, your sector and your target timeline; we will direct you to the right team and specialist brand.

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